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NC Circular Saw Machine Consumables

We provide a complete range of high-quality consumables tailored specifically for NC circular saws. From high-performance cutters to premium mist oils and durable wire brushes, we supply everything you need to keep your production line running sharp, smooth, and efficient. Our cutters, available in both coated and non-coated variants, are engineered for maximum life and reduced friction, ensuring optimal performance with minimal downtime. We stock a wide selection of standard sizes including: 285x1.5mm / 285x2.0mm 315x2.0mm / 315x2.2mm 360x2.6mm / 420x2.7mm 460x2.7mm / 510x2.7mm 560x3.4mm / 630x3.4mm Other sizes are available on request, ranging from Ø80mm to Ø1820mm, to suit your specific requirements. Available Mist Oil grades include: MS (Mild Steel) SS (Stainless Steel) Custom grades available upon request Our wire brushes are designed for compatibility with a wide range of NC circular saw machines and are crafted to extend cutter life while maintaining smooth operation. With expert support, fast delivery, and a commitment to quality, we are your reliable partner for NC saw consumables. 📞 +91 9373163900 📧 niraj@novusindia.in 📍 19/4, F-2 Block, Pimpri MIDC – 411018

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Fully Automatic Circular Saw machines

Sonic FANC Model 80: Fully Automatic NC Circular Saw machine MODEL- 80. Cutting Capacity and Technical Specifications: Round Bars: 15-80mm Square Bars: 15-65mm Cut Length: 10-3000mm Crop-Cut Length: 10-50mm Remnant Length: 60 mm Circular saw Cutter: 285/315 mm (Diameter)(TCT/HSS) Cutting speed: 30 - 180 m/min Saw motor: 10 HP (3 phase) Supply: 415V|3ph|50Hz Standard Features: 1) Versatile Material Processing: Suitable for various material grades and sections, including solid materials, tubes, squares, rectangles, hexagons, and other profile sections. 2) Torsion-Free Construction: Heavy-duty, fabricated machine structure for enhanced stability. 3) Precise Cutting Feed: Infinitely variable cutting feed controlled via ball screw servo motor. 4) Variable Cutting Speed: Equipped with a Variable Frequency Drive (VFD) for adjustable cutting speeds. 5) Accurate Indexing: Job indexing with ±0.05* mm accuracy through ball screw servo motor arrangement. *On Bright Bars 6) Length Measurement: Cut length measured by PLC with servo drive for high precision. 7) Multiple Shuttle Index Stroke: Enables cutting lengths up to 3000 mm. User-Friendly PLC Control: Touch screen HMI for easy operation without the need for programming knowledge. 8) Self-Diagnostic HMI: Built-in diagnostic features for troubleshooting, warnings, and alerts. 9) Auto and Manual Modes: Flexible operation modes for cycle sequence control. 10) Hydraulic Job Clamping: Horizontal and inclined vice for secure material clamping. 11) Heavy-Duty Gearbox: Robust reduction gearbox with precision linear motion guides for vibration-free cutting, optimizing cutter life and production. 12) Micro Mist Cooling System: Built-in, maintenance-free cooling system for consistent performance. 13) Separate Hydraulic Power Pack: Includes control valves, gauges, and oil level indicator for easy maintenance. 14) Free Lifting Mechanism: Reduces wear and tear on jaw liners and accommodates overbend bars up to 3 mm/mtr. 15) Precision Cutting Head: 45° inclined guide ensures perfect rake angle and high cutting accuracy. 16) Wire Brush: Automatically cleans chips from saw blades to maintain cutting efficiency. 17) Carbide Blade Guides: Special carbide guides reduce blade wear and vibration, maximizing cutting precision and extending blade life. Automatic Trim & Crop Cuts: Automatic trimming and crop-cut end separator for efficient material handling. 18) Powered Chip Conveyor: Ensures smooth removal of chips during the cutting process. 19) Auto Lubrication System: PLC-controlled lubrication unit for periodic maintenance of all machine slides. Optional Features: 1) UPS (Uninterruptible Power Supply): Ensures uninterrupted operation during power outages, protecting the machine from unexpected downtime. 2) Smart Machine (Ethernet Connectivity): Enables remote monitoring and diagnostics via Ethernet for enhanced operational efficiency and real-time performance tracking. 3) Mini / Motorized Unloader: Options for automatic unloading systems (mini or motorized) for smoother material handling and reduced manual labor. 4) Fume Catcher: Provides effective extraction of fumes and debris during the cutting process, ensuring a cleaner and safer working environment. 5) Double Mist Cooling Unit: Dual mist cooling system for enhanced cooling and extended blade life, particularly useful for high-volume operations. 6) Bucket / Flapper Auto Loader: Facilitates efficient material loading with options for bucket or flapper loaders, optimizing production speed and minimizing manual handling. 7) Third vice for reduced remnant length. We invite your esteemed inquiry for our products to provide you a tailored offer. We look forward to your order and a long-term, mutually beneficial business relationship. Please find the attached catalogue at our website: www.zta.org.in Assuring you of our best services at all times. Best regards, Team ZEALTECH AUTOMATION PVT. LTD. Email: info@zta.org.in / zealtech.india@gmail.com Call: 9373163900 / 9370791841

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Automatic Material Handling Equipments for Circular Saw Machines.

Zealtech offers a comprehensive range of automatic material handling solutions designed to seamlessly integrate with our high-performance circular saw machines. These systems are engineered to optimize productivity, enable unmanned operations, and ensure high precision and reliability in demanding cutting environments. 1) AUTO-LOADER Automatic Material Feeding System Zealtech’s Autoloader is built to automate the feeding of raw material into the machine, enabling uninterrupted operations even for material lengths exceeding 6 meters. It ensures a stable, precise, and impact-free feeding process for a wide range of material types and profiles. Configurations: Standard Autoloader: Equipped with an inclined loading magazine, this design enables smooth, impact-free loading, reducing material damage and ensuring consistent feed rates. Also includes workpiece start-point detection, allowing precise identification of the cut start point, ensuring accurate and stable cutting throughout the operation. Flapper Loader (Optional): Designed for automatic handling of various cross-sectional profiles, including: Round, Hexagonal, Rectangular, Square and other complex shapes. Bucket Loader (Optional): Enables bundle loading of raw materials, significantly reducing manual effort and increasing overall material throughput. 2) AUTO-UNLOADER Automatic Workpiece Discharge System The Autounloader is engineered to efficiently handle the removal of finished workpieces, with multiple configurations available based on the length and size of the cut materials. Configurations: Mini Unloader: Ideal for short-length workpieces, offering a compact solution with quick, efficient unloading for high-speed cutting cycles. Motorized Unloader: Designed to accommodate longer cut lengths, this configuration ensures smooth and controlled discharge of workpieces, maintaining surface quality throughout the unloading process. We invite your esteemed inquiry for our products to provide you a tailored offer. We look forward to your order and a long-term, mutually beneficial business relationship. Please find the attached catalogue at our website: www.zta.org.in Assuring you of our best services at all times. Best regards, Team ZEALTECH AUTOMATION PVT. LTD. Email: info@zta.org.in / zealtech.india@gmail.com Call: 9373163900 / 9370791841

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Fully Automatic Circular Saw machines

Sonic FANC Model 100: Fully Automatic NC Circular Saw machine MODEL- 100. Cutting Capacity and Technical Specifications: Round Bars: 20-100mm Square Bars: 20-75mm Cut Length: 10-3000mm Crop-Cut Length: 10-50mm Remnant Length: 60 mm Circular saw Cutter: 315/360 mm (Diameter)(TCT/HSS) Cutting speed: 30 - 180 m/min Saw motor: 20 HP (3 phase) Supply: 415V|3ph|50Hz Standard Features: 1) Versatile Material Processing: Suitable for various material grades and sections, including solid materials, tubes, squares, rectangles, hexagons, and other profile sections. 2) Torsion-Free Construction: Heavy-duty, fabricated machine structure for enhanced stability. 3) Precise Cutting Feed: Infinitely variable cutting feed controlled via ball screw servo motor. 4) Variable Cutting Speed: Equipped with a Variable Frequency Drive (VFD) for adjustable cutting speeds. 5) Accurate Indexing: Job indexing with ±0.05* mm accuracy through ball screw servo motor arrangement. *On Bright Bars 6) Length Measurement: Cut length measured by PLC with servo drive for high precision. 7) Multiple Shuttle Index Stroke: Enables cutting lengths up to 3000 mm. User-Friendly PLC Control: Touch screen HMI for easy operation without the need for programming knowledge. 8) Self-Diagnostic HMI: Built-in diagnostic features for troubleshooting, warnings, and alerts. 9) Auto and Manual Modes: Flexible operation modes for cycle sequence control. 10) Hydraulic Job Clamping: Horizontal and inclined vice for secure material clamping. 11) Heavy-Duty Gearbox: Robust reduction gearbox with precision linear motion guides for vibration-free cutting, optimizing cutter life and production. 12) Micro Mist Cooling System: Built-in, maintenance-free cooling system for consistent performance. 13) Separate Hydraulic Power Pack: Includes control valves, gauges, and oil level indicator for easy maintenance. 14) Free Lifting Mechanism: Reduces wear and tear on jaw liners and accommodates overbend bars up to 3 mm/mtr. 15) Precision Cutting Head: 45° inclined guide ensures perfect rake angle and high cutting accuracy. 16) Wire Brush: Automatically cleans chips from saw blades to maintain cutting efficiency. 17) Carbide Blade Guides: Special carbide guides reduce blade wear and vibration, maximizing cutting precision and extending blade life. Automatic Trim & Crop Cuts: Automatic trimming and crop-cut end separator for efficient material handling. 18) Powered Chip Conveyor: Ensures smooth removal of chips during the cutting process. 19) Auto Lubrication System: PLC-controlled lubrication unit for periodic maintenance of all machine slides. Optional Features: 1) UPS (Uninterruptible Power Supply): Ensures uninterrupted operation during power outages, protecting the machine from unexpected downtime. 2) Smart Machine (Ethernet Connectivity): Enables remote monitoring and diagnostics via Ethernet for enhanced operational efficiency and real-time performance tracking. 3) Mini / Motorized Unloader: Options for automatic unloading systems (mini or motorized) for smoother material handling and reduced manual labor. 4) Fume Catcher: Provides effective extraction of fumes and debris during the cutting process, ensuring a cleaner and safer working environment. 5) Double Mist Cooling Unit: Dual mist cooling system for enhanced cooling and extended blade life, particularly useful for high-volume operations. 6) Bucket / Flapper Auto Loader: Facilitates efficient material loading with options for bucket or flapper loaders, optimizing production speed and minimizing manual handling. 7) Third vice for reduced remnant length. We invite your esteemed inquiry for our products to provide you a tailored offer. We look forward to your order and a long-term, mutually beneficial business relationship. Please find the attached catalogue at our website: www.zta.org.in Assuring you of our best services at all times. Best regards, Team ZEALTECH AUTOMATION PVT. LTD. Email: info@zta.org.in / zealtech.india@gmail.com Call: 9373163900 / 9370791841

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Fully Automatic Circular Saw machines

Sonic FANC Model 125: Fully Automatic NC Circular Saw machine MODEL- 125. Cutting Capacity and Technical Specifications: Round Bars: 40-125mm Square Bars: 40-100mm Cut Length: 10-3000mm Crop-Cut Length: 10-50mm Remnant Length: 70 mm Circular saw Cutter: 420/460 mm (Diameter)(TCT/HSS) Cutting speed: 30 - 180 m/min Saw motor: 25 HP (3 phase) Supply: 415V|3ph|50Hz Standard Features: 1) Versatile Material Processing: Suitable for various material grades and sections, including solid materials, tubes, squares, rectangles, hexagons, and other profile sections. 2) Torsion-Free Construction: Heavy-duty, fabricated machine structure for enhanced stability. 3) Precise Cutting Feed: Infinitely variable cutting feed controlled via ball screw servo motor. 4) Variable Cutting Speed: Equipped with a Variable Frequency Drive (VFD) for adjustable cutting speeds. 5) Accurate Indexing: Job indexing with ±0.05 mm accuracy through ball screw servo motor arrangement. 6) Length Measurement: Cut length measured by PLC with servo drive for high precision. 7) Multiple Shuttle Index Stroke: Enables cutting lengths up to 3000 mm. User-Friendly PLC Control: Touch screen HMI for easy operation without the need for programming knowledge. 8) Self-Diagnostic HMI: Built-in diagnostic features for troubleshooting, warnings, and alerts. 9) Auto and Manual Modes: Flexible operation modes for cycle sequence control. 10) Hydraulic Job Clamping: Horizontal and inclined vice for secure material clamping. 11) Heavy-Duty Gearbox: Robust reduction gearbox with precision linear motion guides for vibration-free cutting, optimizing cutter life and production. 12) Micro Mist Cooling System: Built-in, maintenance-free cooling system for consistent performance. 13) Separate Hydraulic Power Pack: Includes control valves, gauges, and oil level indicator for easy maintenance. 14) Free Lifting Mechanism: Reduces wear and tear on jaw liners and accommodates overbend bars up to 3 mm/mtr. 15) Precision Cutting Head: 45° inclined guide ensures perfect rake angle and high cutting accuracy. 16) Wire Brush: Automatically cleans chips from saw blades to maintain cutting efficiency. 17) Carbide Blade Guides: Special carbide guides reduce blade wear and vibration, maximizing cutting precision and extending blade life. Automatic Trim & Crop Cuts: Automatic trimming and crop-cut end separator for efficient material handling. 18) Powered Chip Conveyor: Ensures smooth removal of chips during the cutting process. 19) Auto Lubrication System: PLC-controlled lubrication unit for periodic maintenance of all machine slides. Optional Features: 1) UPS (Uninterruptible Power Supply): Ensures uninterrupted operation during power outages, protecting the machine from unexpected downtime. 2) Smart Machine (Ethernet Connectivity): Enables remote monitoring and diagnostics via Ethernet for enhanced operational efficiency and real-time performance tracking. 3) Mini / Motorized Unloader: Options for automatic unloading systems (mini or motorized) for smoother material handling and reduced manual labor. 4) Fume Catcher: Provides effective extraction of fumes and debris during the cutting process, ensuring a cleaner and safer working environment. 5) Double Mist Cooling Unit: Dual mist cooling system for enhanced cooling and extended blade life, particularly useful for high-volume operations. 6) Bucket / Flapper Auto Loader: Facilitates efficient material loading with options for bucket or flapper loaders, optimizing production speed and minimizing manual handling. 7) Third vice for reduced remnant length. We invite your esteemed inquiry for our products to provide you a tailored offer. We look forward to your order and a long-term, mutually beneficial business relationship. Please find the attached catalogue at our website: www.zta.org.in Assuring you of our best services at all times. Best regards, Team ZEALTECH AUTOMATION PVT. LTD. Email: info@zta.org.in / zealtech.india@gmail.com Call: 9373163900 / 9370791841

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Fully Automatic Circular Saw machines

Sonic FANC Model 150: Fully Automatic NC Circular Saw machine MODEL- 150. Cutting Capacity and Technical Specifications: Round Bars: 40-150mm Square Bars: 45-110mm Cut Length: 10-3000mm Crop-Cut Length: 10-50mm Remnant Length: 80 mm Circular saw Cutter: 460/510 mm (Diameter)(TCT/HSS) Cutting speed: 30 - 180 m/min Saw motor: 30 HP (3 phase) Supply: 415V|3ph|50Hz Standard Features: 1) Versatile Material Processing: Suitable for various material grades and sections, including solid materials, tubes, squares, rectangles, hexagons, and other profile sections. 2) Torsion-Free Construction: Heavy-duty, fabricated machine structure for enhanced stability. 3) Precise Cutting Feed: Infinitely variable cutting feed controlled via ball screw servo motor. 4) Variable Cutting Speed: Equipped with a Variable Frequency Drive (VFD) for adjustable cutting speeds. 5) Accurate Indexing: Job indexing with ±0.05* mm accuracy through ball screw servo motor arrangement. (* On bright bars) 6) Length Measurement: Cut length measured by PLC with servo drive for high precision. 7) Multiple Shuttle Index Stroke: Enables cutting lengths up to 3000 mm. User-Friendly PLC Control: Touch screen HMI for easy operation without the need for programming knowledge. 8) Self-Diagnostic HMI: Built-in diagnostic features for troubleshooting, warnings, and alerts. 9) Auto and Manual Modes: Flexible operation modes for cycle sequence control. 10) Hydraulic Job Clamping: Horizontal and inclined vice for secure material clamping. 11) Heavy-Duty Gearbox: Robust reduction gearbox with precision linear motion guides for vibration-free cutting, optimizing cutter life and production. 12) Micro Mist Cooling System: Built-in, maintenance-free cooling system for consistent performance. 13) Separate Hydraulic Power Pack: Includes control valves, gauges, and oil level indicator for easy maintenance. 14) Free Lifting Mechanism: Reduces wear and tear on jaw liners and accommodates overbend bars up to 3 mm/mtr. 15) Precision Cutting Head: 45° inclined guide ensures perfect rake angle and high cutting accuracy. 16) Wire Brush: Automatically cleans chips from saw blades to maintain cutting efficiency. 17) Carbide Blade Guides: Special carbide guides reduce blade wear and vibration, maximizing cutting precision and extending blade life. Automatic Trim & Crop Cuts: Automatic trimming and crop-cut end separator for efficient material handling. 18) Powered Chip Conveyor: Ensures smooth removal of chips during the cutting process. 19) Auto Lubrication System: PLC-controlled lubrication unit for periodic maintenance of all machine slides. Optional Features: 1) UPS (Uninterruptible Power Supply): Ensures uninterrupted operation during power outages, protecting the machine from unexpected downtime. 2) Smart Machine (Ethernet Connectivity): Enables remote monitoring and diagnostics via Ethernet for enhanced operational efficiency and real-time performance tracking. 3) Mini / Motorized Unloader: Options for automatic unloading systems (mini or motorized) for smoother material handling and reduced manual labor. 4) Fume Catcher: Provides effective extraction of fumes and debris during the cutting process, ensuring a cleaner and safer working environment. 5) Double Mist Cooling Unit: Dual mist cooling system for enhanced cooling and extended blade life, particularly useful for high-volume operations. 6) Bucket / Flapper Auto Loader: Facilitates efficient material loading with options for bucket or flapper loaders, optimizing production speed and minimizing manual handling. 7) Third vice for reduced remnant length. We invite your esteemed inquiry for our products to provide you a tailored offer. We look forward to your order and a long-term, mutually beneficial business relationship. Please find the attached catalogue at our website: www.zta.org.in Assuring you of our best services at all times. Best regards, Team ZEALTECH AUTOMATION PVT. LTD. Email: info@zta.org.in / zealtech.india@gmail.com Call: 9373163900 / 9370791841

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Fully Automatic Circular Saw machines

Sonic FANC Model 200: Fully Automatic NC Circular Saw machine MODEL- 200. Cutting Capacity and Technical Specifications: Round Bars: 60-200mm Square Bars: 60-160mm Cut Length: 10-3000mm Crop-Cut Length: 10-50mm Remnant Length: 80 mm Circular saw Cutter: 560/630 mm (Diameter)(TCT/HSS) Cutting speed: 30 - 180 m/min Saw motor: 50 HP (3 phase) Supply: 415V|3ph|50Hz Standard Features: 1) Versatile Material Processing: Suitable for various material grades and sections, including solid materials, tubes, squares, rectangles, hexagons, and other profile sections. 2) Torsion-Free Construction: Heavy-duty, fabricated machine structure for enhanced stability. 3) Precise Cutting Feed: Infinitely variable cutting feed controlled via ball screw servo motor. 4) Variable Cutting Speed: Equipped with a Variable Frequency Drive (VFD) for adjustable cutting speeds. 5) Accurate Indexing: Job indexing with ±0.05* mm accuracy through ball screw servo motor arrangement. (* on bright bars). 6) Length Measurement: Cut length measured by PLC with servo drive for high precision. 7) Multiple Shuttle Index Stroke: Enables cutting lengths up to 3000 mm. User-Friendly PLC Control: Touch screen HMI for easy operation without the need for programming knowledge. 8) Self-Diagnostic HMI: Built-in diagnostic features for troubleshooting, warnings, and alerts. 9) Auto and Manual Modes: Flexible operation modes for cycle sequence control. 10) Hydraulic Job Clamping: Horizontal and inclined vice for secure material clamping. 11) Heavy-Duty Gearbox: Robust reduction gearbox with precision linear motion guides for vibration-free cutting, optimizing cutter life and production. 12) Micro Mist Cooling System: Built-in, maintenance-free cooling system for consistent performance. 13) Separate Hydraulic Power Pack: Includes control valves, gauges, and oil level indicator for easy maintenance. 14) Free Lifting Mechanism: Reduces wear and tear on jaw liners and accommodates overbend bars up to 3 mm/mtr. 15) Precision Cutting Head: Horizontal Cutting Head. 16) Wire Brush: Automatically cleans chips from saw blades to maintain cutting efficiency. 17) Carbide Blade Guides: Special carbide guides reduce blade wear and vibration, maximizing cutting precision and extending blade life. Automatic Trim & Crop Cuts: Automatic trimming and crop-cut end separator for efficient material handling. 18) Powered Chip Conveyor: Ensures smooth removal of chips during the cutting process. 19) Auto Lubrication System: PLC-controlled lubrication unit for periodic maintenance of all machine slides. Optional Features: 1) UPS (Uninterruptible Power Supply): Ensures uninterrupted operation during power outages, protecting the machine from unexpected downtime. 2) Smart Machine (Ethernet Connectivity): Enables remote monitoring and diagnostics via Ethernet for enhanced operational efficiency and real-time performance tracking. 3) Mini / Motorized Unloader: Options for automatic unloading systems (mini or motorized) for smoother material handling and reduced manual labor. 4) Fume Catcher: Provides effective extraction of fumes and debris during the cutting process, ensuring a cleaner and safer working environment. 5) Double Mist Cooling Unit: Dual mist cooling system for enhanced cooling and extended blade life, particularly useful for high-volume operations. 6) Bucket / Flapper Auto Loader: Facilitates efficient material loading with options for bucket or flapper loaders, optimizing production speed and minimizing manual handling. 7) Third vice for reduced remnant length. We invite your esteemed inquiry for our products to provide you a tailored offer. We look forward to your order and a long-term, mutually beneficial business relationship. Please find the attached catalogue at our website: www.zta.org.in Assuring you of our best services at all times. Best regards, Team ZEALTECH AUTOMATION PVT. LTD. Email: info@zta.org.in / zealtech.india@gmail.com Call: 9373163900 / 9370791841

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Fully Automatic Circular Saw machines

Sonic FANC Model 60: Fully Automatic NC Circular Saw machine MODEL- 60. Cutting Capacity and Technical Specifications: Round Bars: 10-60mm Square Bars: 10-40mm Cut length: 10-3000mm Crop-Cut Length: 10-50mm Remnant Length: 65 mm Circular saw Cutter: 250mm (Diameter)(TCT/HSS) Cutting speed: 20 - 180 m/min Saw motor: 7.5 HP (3 phase) Supply: 415V|3ph|50Hz Standard Features: 1) Versatile Material Processing: Suitable for various material grades and sections, including solid materials, tubes, squares, rectangles, hexagons, and other profile sections. 2) Torsion-Free Construction: Heavy-duty, fabricated machine structure for enhanced stability. 3) Precise Cutting Feed: Infinitely variable cutting feed controlled via ball screw servo motor. 4) Variable Cutting Speed: Equipped with a Variable Frequency Drive (VFD) for adjustable cutting speeds. 5) Accurate Indexing: Job indexing with ±0.05 mm accuracy through ball screw servo motor arrangement. 6) Length Measurement: Cut length measured by PLC with servo drive for high precision. 7) Multiple Shuttle Index Stroke: Enables cutting lengths up to 3000 mm. User-Friendly PLC Control: Touch screen HMI for easy operation without the need for programming knowledge. 8) Self-Diagnostic HMI: Built-in diagnostic features for troubleshooting, warnings, and alerts. 9) Auto and Manual Modes: Flexible operation modes for cycle sequence control. 10) Hydraulic Job Clamping: Horizontal and inclined vice for secure material clamping. 11) Heavy-Duty Gearbox: Robust reduction gearbox with precision linear motion guides for vibration-free cutting, optimizing cutter life and production. 12) Micro Mist Cooling System: Built-in, maintenance-free cooling system for consistent performance. 13) Separate Hydraulic Power Pack: Includes control valves, gauges, and oil level indicator for easy maintenance. 14) Free Lifting Mechanism: Reduces wear and tear on jaw liners and accommodates overbend bars up to 3 mm/mtr. 15) Precision Cutting Head: 45° inclined guide ensures perfect rake angle and high cutting accuracy. 16) Wire Brush: Automatically cleans chips from saw blades to maintain cutting efficiency. 17) Carbide Blade Guides: Special carbide guides reduce blade wear and vibration, maximizing cutting precision and extending blade life. Automatic Trim & Crop Cuts: Automatic trimming and crop-cut end separator for efficient material handling. 18) Powered Chip Conveyor: Ensures smooth removal of chips during the cutting process. 19) Auto Lubrication System: PLC-controlled lubrication unit for periodic maintenance of all machine slides. Optional Features: 1) UPS (Uninterruptible Power Supply): Ensures uninterrupted operation during power outages, protecting the machine from unexpected downtime. 2) Smart Machine (Ethernet Connectivity): Enables remote monitoring and diagnostics via Ethernet for enhanced operational efficiency and real-time performance tracking. 3) Mini / Motorized Unloader: Options for automatic unloading systems (mini or motorized) for smoother material handling and reduced manual labor. 4) Fume Catcher: Provides effective extraction of fumes and debris during the cutting process, ensuring a cleaner and safer working environment. 5) Double Mist Cooling Unit: Dual mist cooling system for enhanced cooling and extended blade life, particularly useful for high-volume operations. 6) Bucket / Flapper Auto Loader: Facilitates efficient material loading with options for bucket or flapper loaders, optimizing production speed and minimizing manual handling. 7) Third vice for reduced remnant length. We invite your esteemed inquiry for our products to provide you a tailored offer. We look forward to your order and a long-term, mutually beneficial business relationship. Please find the attached catalogue at our website: www.zta.org.in Assuring you of our best services at all times. Best regards, Team ZEALTECH AUTOMATION PVT. LTD. Email: info@zta.org.in / zealtech.india@gmail.com Call: 9373163900 / 9370791841

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Semi-Automatic NC Circular Saw Machine

SANC Series Models: 60,80,100,125,150,220,250,275. Construction and Functional Details: 1) Robust, Torsion-Free Design: The machine is constructed with a heavy-duty fabricated structure, ensuring rigidity and minimizing torsional stress during operation. 2) Variable Cutting Feed Control: The cutting feed is infinitely adjustable via a ball screw servo motor and VFD (Variable Frequency Drive) for precise control of cutting speed. 3) Rapid Cutting Head Movement: The cutting head features rapid approach (reference) movement, driven by a ball screw servo motor for quick positioning. 4) Automatic Return Function: The cutting head automatically returns to its starting position after completing the cut. 5) Dual Mode Operation: The machine offers both automatic and manual modes for flexible cycle sequence control. 6) Hydraulic Job Clamping: The job clamping vice is hydraulically operated to securely hold materials during the cutting process. 7) Heavy-Duty Gearbox: A robust reduction gearbox is employed to provide the necessary torque for heavy-duty cutting, mounted on linear guideways to reduce vibrations and enhance cutter life and production efficiency. 8) Micro-Mist Cooling System: The machine is equipped with an integrated micro-mist cooling arrangement to ensure optimal cutting performance and prevent overheating. 9) Separate Hydraulic Power Pack: The hydraulic power pack includes all control valves, gauges, and an oil level indicator, simplifying maintenance and regular checks. 10) Electrical Control Panel: The electrical control panel features high-quality switchgear components for reliable and safe operation. 11) Saw Motor Speed Control: The saw motor speed is regulated via an A.C. frequency drive for consistent cutting performance. 12) 45º Inclined Saw Stroke: The saw features a 45º inclined stroke, optimizing the cutting process by reducing stroke length. 13) Chip Cleaning System: The machine includes driver brushes for automatic chip removal from the circular blades. 14) PLC Control with HMI: A PLC control system with a user-friendly touchscreen HMI allows for easy operation and monitoring. 15) Powered Chip Conveyor: The machine is equipped with a powered chip conveyor for efficient removal of debris during operation. 16) Auto-Lubrication Pump: An integrated automatic lubrication pump ensures proper maintenance of moving components for smooth operation. Customizable Design: These machines are tailored to meet specific operational requirements as per individual customer needs.

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Horizontal Bandsaw Machine

Types: Fully-Automatic / Semi-Automatic. 1) Fully Automatic BandSaw Machine: SILENT FEATURES *The machine is designed with robust, precision-engineered features to ensure high-performance cutting capabilities in demanding industrial environments. Key specifications include: *Main Saw Frame: Mounted on vertically hardened ground with hard chrome-plated columns for enhanced stability and durability. *Cutting Feed: Infinitely variable, providing controlled cutting feed adjustments for optimal performance. *Cutting Arm Movement: Rapid up-down motion powered by hydraulic cylinders for quick and precise operation. *Automatic Work Height Control: Equipped with a fast-approach bar sensor for precise and automated height adjustments. *Blade Guidance: Cutting tool (blade) is guided by two wheels made of graded cast iron for superior accuracy and smooth operation. *Hydraulic Vise System: Dual-vise, shuttle-type automatic feed with full-stroke clamping for secure and efficient workpiece handling. *Control System: NC controlled *Floating shuttle vise system for enhanced flexibility and versatility during operation. *Blade Support: Roller bearing system with carbide blade guides ensures stability and reduces wear on the blade. *Hydraulic Blade Tension: Equipped with a hydraulic blade tension arrangement to maintain optimal cutting conditions. *Job Clamping: Hydraulic-operated main vice for reliable job clamping during cutting. *Gearbox: Heavy-duty reduction gearbox for delivering high cutting torque necessary for heavy-duty applications. *Coolant System: Inbuilt coolant tank with a three-way cooling arrangement to ensure effective blade cooling and prolong blade life. *Chip Removal: Power-driven wire brush mechanism for automatic blade cleaning by removing chips. *Hydraulic Power Pack: Includes all necessary control valves, gauges, and oil level indicators for easy maintenance and efficient operation. *Chip Conveyor: Automatic chip conveyor for continuous chip removal, enhancing safety and cleanliness. *Electrical Control Panel: PLC-controlled electrical panel with high-quality switchgear for reliability and ease of control. *Cut Counter: Preset cut counter with automatic shutdown feature once the preset cut count is reached. *Safety Features: Machine automatically shuts off when the door is open for enhanced safety. *Idler wheel motion detector with automatic blade stalling and breakage shutdown to prevent damage and ensure safe operation. *Pulley System: Step pulley with 'V' belt for variable band speeds to accommodate various cutting applications. *Bi-Metal Saw Blade: One-piece bi-metal saw blade for increased cutting efficiency and durability. *Roller Stock Table: 1.5-meter-long roller stock table for easy material handling and support during operation. Standard Models: H320HA: Ø 320 (400W X 320H)mm 4HP Saw motor 2HP hydraulic motor Cutting Speed: 20-90 mtr/min Working Height: 670mm H400HA: Ø 400 (400W X 400H)mm 5HP Saw motor 2HP hydraulic motor Cutting Speed: 20-90 mtr/min Working Height: 670mm H500HA: Ø 500 (500W X 500H)mm 7.5HP Saw motor 2HP hydraulic motor Cutting Speed: 20-90 mtr/min Working Height: 790mm 2) Semi Automatic Horizontal Band Saw Machine: SILENT FEATURES: • Torsion free construction of Heavy-duty Fabricated Structure of Machine. • Main Saw frame guided on Vertical Hardened Ground and Hard chrome plated columns. • Infinitely variable controlled cutting feed. • Rapid Up - Down movement of Cutting Arm by Hydraulic cylinders. • Auto height stop arrangement of cutting Arm after completion of cut. • Cutting Tool (Blade) guided on the two wheel of graded cast Iron. • Tungsten Carbide faces Blade Guides. • Hydraulic Blade Tension Arrangement. • Hydraulic Operated job Clamping Main Vice. • Heavy duty reduction Gearbox for heavy cutting torque. • Inbuilt coolant tank with three-way cooling arrangement. • Chips removing wire brush arrangement for cleaning of blade. • Separate Hydraulic Power pack with all control valves, gauges & Oil level Indicator for easy check & maintenance. • Electrical Control Panel with RLC and high-quality switch gears • VFD speed control. • One piece of bi-metal saw blade. • Models H-280, H-350, H-400, H-40/60, H-40/70

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Vertical Bandsaw Machnine

Types: Automatic / Manual machine 1) Automatic Hydrualic-Work Table Vertical Band Saw: Construction/Functional Detail: • Torsion free construction of Heavy-duty Fabricated Structure of Machine. • Cutting Tool (Blade) guided on the two wheel of graded cast Iron. • Hydraulic blade tension arrangement. • Hydraulic Operated table travel. • Automatic Blade stops when blade breaks. • Separate Hydraulic Power pack for easy maintenance. • Tungsten Carbide faces Blade Guides. • Heavy duty reduction Gear Box for heavy cutting torque. • Inbuilt Mist coolant tank for Blade cooling arrangement. • Height Adjustable top Blade Guide. • Electrical Control Panel with high quality switch-gears. • Motor Protection with Thermal over Load relay and MCB. • Step Pulley for Band speed selections. Hydraulic Table Travel: A stress relived heavy duty fabricated table guided on two hard chrome plated guide bars or on Imported Linear Guide ways and have an infinitely variable hydraulic feed 0-150 mm/min. controlled through a feed control valve. Blade Tensioning: Please note, we are giving standard, hydraulic blade tensioning. Kindly note, this is most important aspect in the performance of blade, as to get better blade and consistent blade life, there should be a perfect tension, as designated by the blade manufacturer for this size of the blade. Our tensioning equipment has been calibrated for the desired tension, which will never change during operation. This you cannot expect from manual blade tension equipment and hence hydraulic tensioning should be a standard feature. 2)Manual Vertical Bandsaw Machine: Construction/Functional Detail: • Torsion free construction of Heavy-duty Fabricated Structure of Machine. • Cutting Tool (Blade) guided on the two wheel of graded cast Iron. • Manual blade tension arrangement. • Fixed Work table travel. • Tungsten Carbide faces Blade Guides. • Heavy duty reduction Gear Box for heavy cutting torque. • Electrical Control Panel with high quality switch-gears. • Manual arrangement of upper guide adjusts. • Separate Control Panel • VFD Pulley for Band speed selections. Models: 100 V2: (200W X 100H)mm 3HP Saw motor Table Size: 400*400mm Cutting Speed: 20-100 mtr/min Wheel Dia: 360mm 100V3: (300W X 100H) 3HP Saw motor Table Size: 600*600mm Cutting Speed: 20-100 mtr/min Wheel Dia: 360mm 200V2: (400W X 200H) 5HP Saw motor Table Size: 700*700mm Cutting Speed: 15-1500 mtr/min Wheel Dia: 625mm 200V3: (600W X 200H)mm 5HP Saw motor Table Size: 700*700mm Cutting Speed: 15-1500 mtr/min Wheel Dia: 625mm 300V2: (600W X 300H) 5HP Saw motor Table Size: 900*900mm Cutting Speed: 15-1500 mtr/min Wheel Dia: 625mm 300V3: (900W X 300H) 7.5HP Saw motor Table Size: 900*900mm Cutting Speed: 15-1500 mtr/min Wheel Dia: 925mm

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Special Purpose Machines (SPM)

Zeal Tech Automation specializes in custom Special Purpose Machines (SPM) designed for precision, efficiency, and automation in industrial manufacturing. Few of our Projects Inculde: 1) Special Purpose Semi Automatic Circular Saw Machine. Construction/Functional Detail: • Torsion free construction of Heavy-duty Fabricated Structure of Machine. • Infinitely variable controlled cutting feed. • Cutting feed through Ball Screw Servo motor and VFD for Variable cutting speed. • Rapid approach (reference) movement of Cutting Head by Ball Screw Servo motor. • Auto return of cutting head after completion of cut. • Auto and manual mode for cycle sequence. • On bed “TEE” Slots for Clamping of Component Guiding Fitures. • Heavy duty reduction Gearbox for heavy cutting torque mounted on linear guide ways for vibration free cutting to optimize cutter life and production. • Inbuilt Flood cooling arrangement. • Electrical Control Panel with high quality switchgears • The saw motor speed is controlled with A. C. frequency drive. • Vertical Saw stroke, optimized to achieve the shortest stroke of the Saw. • Driver brushes for cleaning of chips from circular blades • PLC Control system with Touch Screen HMI. • Auto Lubrication pump. These machines are Tailored made as per requirement 2) Zig Zag Metal Tube Cold Sawing Zig-Zag Metal Tube Cutting Machine is equipped with a circular saw blade and PLC control to offers precise and automated cutting solutions for various industries. PLC control system allows for precise automation, enabling consistent and repeatable operations. 3) Orbital Cutting Machine This Orbital Cutting machine utilizes single cutter slide with multiple cutters to cut the job as per the need while the job is in rotation. This allows for optimized use of cutter slide to get the desired result for large dia sawing and leads to reduced cycle time. Our other projects inculde , MIG welding machine, Hydroforming tube cutting machine, dashboard punching machine, ID polishing, plastic duct cutting machine, casting profile cutting spm, fuel tank boring SPM, slitting SPM, and much more.

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Mon-Thu: 10 AM - 2 PM • Fri: 3 PM - 7AM

Address Faridabad, Haryana, India

Faridabad, India, 101213