'custombuilt machines'

Zealtech offers a comprehensive range of automatic material handling solutions designed to seamlessly integrate with our high-performance circular saw machines. These systems are engineered to optimize productivity, enable unmanned operations, and ensure high precision and reliability in demanding cutting environments. 1) AUTO-LOADER Automatic Material Feeding System Zealtech’s Autoloader is built to automate the feeding of raw material into the machine, enabling uninterrupted operations even for material lengths exceeding 6 meters. It ensures a stable, precise, and impact-free feeding process for a wide range of material types and profiles. Configurations: Standard Autoloader: Equipped with an inclined loading magazine, this design enables smooth, impact-free loading, reducing material damage and ensuring consistent feed rates. Also includes workpiece start-point detection, allowing precise identification of the cut start point, ensuring accurate and stable cutting throughout the operation. Flapper Loader (Optional): Designed for automatic handling of various cross-sectional profiles, including: Round, Hexagonal, Rectangular, Square and other complex shapes. Bucket Loader (Optional): Enables bundle loading of raw materials, significantly reducing manual effort and increasing overall material throughput. 2) AUTO-UNLOADER Automatic Workpiece Discharge System The Autounloader is engineered to efficiently handle the removal of finished workpieces, with multiple configurations available based on the length and size of the cut materials. Configurations: Mini Unloader: Ideal for short-length workpieces, offering a compact solution with quick, efficient unloading for high-speed cutting cycles. Motorized Unloader: Designed to accommodate longer cut lengths, this configuration ensures smooth and controlled discharge of workpieces, maintaining surface quality throughout the unloading process. We invite your esteemed inquiry for our products to provide you a tailored offer. We look forward to your order and a long-term, mutually beneficial business relationship. Please find the attached catalogue at our website: www.zta.org.in Assuring you of our best services at all times. Best regards, Team ZEALTECH AUTOMATION PVT. LTD. Email: info@zta.org.in / zealtech.india@gmail.com Call: 9373163900 / 9370791841

Zeal Tech Automation specializes in custom Special Purpose Machines (SPM) designed for precision, efficiency, and automation in industrial manufacturing. Few of our Projects Inculde: 1) Special Purpose Semi Automatic Circular Saw Machine. Construction/Functional Detail: • Torsion free construction of Heavy-duty Fabricated Structure of Machine. • Infinitely variable controlled cutting feed. • Cutting feed through Ball Screw Servo motor and VFD for Variable cutting speed. • Rapid approach (reference) movement of Cutting Head by Ball Screw Servo motor. • Auto return of cutting head after completion of cut. • Auto and manual mode for cycle sequence. • On bed “TEE” Slots for Clamping of Component Guiding Fitures. • Heavy duty reduction Gearbox for heavy cutting torque mounted on linear guide ways for vibration free cutting to optimize cutter life and production. • Inbuilt Flood cooling arrangement. • Electrical Control Panel with high quality switchgears • The saw motor speed is controlled with A. C. frequency drive. • Vertical Saw stroke, optimized to achieve the shortest stroke of the Saw. • Driver brushes for cleaning of chips from circular blades • PLC Control system with Touch Screen HMI. • Auto Lubrication pump. These machines are Tailored made as per requirement 2) Zig Zag Metal Tube Cold Sawing Zig-Zag Metal Tube Cutting Machine is equipped with a circular saw blade and PLC control to offers precise and automated cutting solutions for various industries. PLC control system allows for precise automation, enabling consistent and repeatable operations. 3) Orbital Cutting Machine This Orbital Cutting machine utilizes single cutter slide with multiple cutters to cut the job as per the need while the job is in rotation. This allows for optimized use of cutter slide to get the desired result for large dia sawing and leads to reduced cycle time. Our other projects inculde , MIG welding machine, Hydroforming tube cutting machine, dashboard punching machine, ID polishing, plastic duct cutting machine, casting profile cutting spm, fuel tank boring SPM, slitting SPM, and much more.

We provide a complete range of high-quality consumables tailored specifically for NC circular saws. From high-performance cutters to premium mist oils and durable wire brushes, we supply everything you need to keep your production line running sharp, smooth, and efficient. Our cutters, available in both coated and non-coated variants, are engineered for maximum life and reduced friction, ensuring optimal performance with minimal downtime. We stock a wide selection of standard sizes including: 285x1.5mm / 285x2.0mm 315x2.0mm / 315x2.2mm 360x2.6mm / 420x2.7mm 460x2.7mm / 510x2.7mm 560x3.4mm / 630x3.4mm Other sizes are available on request, ranging from Ø80mm to Ø1820mm, to suit your specific requirements. Available Mist Oil grades include: MS (Mild Steel) SS (Stainless Steel) Custom grades available upon request Our wire brushes are designed for compatibility with a wide range of NC circular saw machines and are crafted to extend cutter life while maintaining smooth operation. With expert support, fast delivery, and a commitment to quality, we are your reliable partner for NC saw consumables. 📞 +91 9373163900 📧 niraj@novusindia.in 📍 19/4, F-2 Block, Pimpri MIDC – 411018

SANC Series Models: 60,80,100,125,150,220,250,275. Construction and Functional Details: 1) Robust, Torsion-Free Design: The machine is constructed with a heavy-duty fabricated structure, ensuring rigidity and minimizing torsional stress during operation. 2) Variable Cutting Feed Control: The cutting feed is infinitely adjustable via a ball screw servo motor and VFD (Variable Frequency Drive) for precise control of cutting speed. 3) Rapid Cutting Head Movement: The cutting head features rapid approach (reference) movement, driven by a ball screw servo motor for quick positioning. 4) Automatic Return Function: The cutting head automatically returns to its starting position after completing the cut. 5) Dual Mode Operation: The machine offers both automatic and manual modes for flexible cycle sequence control. 6) Hydraulic Job Clamping: The job clamping vice is hydraulically operated to securely hold materials during the cutting process. 7) Heavy-Duty Gearbox: A robust reduction gearbox is employed to provide the necessary torque for heavy-duty cutting, mounted on linear guideways to reduce vibrations and enhance cutter life and production efficiency. 8) Micro-Mist Cooling System: The machine is equipped with an integrated micro-mist cooling arrangement to ensure optimal cutting performance and prevent overheating. 9) Separate Hydraulic Power Pack: The hydraulic power pack includes all control valves, gauges, and an oil level indicator, simplifying maintenance and regular checks. 10) Electrical Control Panel: The electrical control panel features high-quality switchgear components for reliable and safe operation. 11) Saw Motor Speed Control: The saw motor speed is regulated via an A.C. frequency drive for consistent cutting performance. 12) 45º Inclined Saw Stroke: The saw features a 45º inclined stroke, optimizing the cutting process by reducing stroke length. 13) Chip Cleaning System: The machine includes driver brushes for automatic chip removal from the circular blades. 14) PLC Control with HMI: A PLC control system with a user-friendly touchscreen HMI allows for easy operation and monitoring. 15) Powered Chip Conveyor: The machine is equipped with a powered chip conveyor for efficient removal of debris during operation. 16) Auto-Lubrication Pump: An integrated automatic lubrication pump ensures proper maintenance of moving components for smooth operation. Customizable Design: These machines are tailored to meet specific operational requirements as per individual customer needs.