'industrial manufacturing'

Zeal Tech Automation specializes in custom Special Purpose Machines (SPM) designed for precision, efficiency, and automation in industrial manufacturing. Few of our Projects Inculde: 1) Special Purpose Semi Automatic Circular Saw Machine. Construction/Functional Detail: • Torsion free construction of Heavy-duty Fabricated Structure of Machine. • Infinitely variable controlled cutting feed. • Cutting feed through Ball Screw Servo motor and VFD for Variable cutting speed. • Rapid approach (reference) movement of Cutting Head by Ball Screw Servo motor. • Auto return of cutting head after completion of cut. • Auto and manual mode for cycle sequence. • On bed “TEE” Slots for Clamping of Component Guiding Fitures. • Heavy duty reduction Gearbox for heavy cutting torque mounted on linear guide ways for vibration free cutting to optimize cutter life and production. • Inbuilt Flood cooling arrangement. • Electrical Control Panel with high quality switchgears • The saw motor speed is controlled with A. C. frequency drive. • Vertical Saw stroke, optimized to achieve the shortest stroke of the Saw. • Driver brushes for cleaning of chips from circular blades • PLC Control system with Touch Screen HMI. • Auto Lubrication pump. These machines are Tailored made as per requirement 2) Zig Zag Metal Tube Cold Sawing Zig-Zag Metal Tube Cutting Machine is equipped with a circular saw blade and PLC control to offers precise and automated cutting solutions for various industries. PLC control system allows for precise automation, enabling consistent and repeatable operations. 3) Orbital Cutting Machine This Orbital Cutting machine utilizes single cutter slide with multiple cutters to cut the job as per the need while the job is in rotation. This allows for optimized use of cutter slide to get the desired result for large dia sawing and leads to reduced cycle time. Our other projects inculde , MIG welding machine, Hydroforming tube cutting machine, dashboard punching machine, ID polishing, plastic duct cutting machine, casting profile cutting spm, fuel tank boring SPM, slitting SPM, and much more.

Types: Fully-Automatic / Semi-Automatic. 1) Fully Automatic BandSaw Machine: SILENT FEATURES *The machine is designed with robust, precision-engineered features to ensure high-performance cutting capabilities in demanding industrial environments. Key specifications include: *Main Saw Frame: Mounted on vertically hardened ground with hard chrome-plated columns for enhanced stability and durability. *Cutting Feed: Infinitely variable, providing controlled cutting feed adjustments for optimal performance. *Cutting Arm Movement: Rapid up-down motion powered by hydraulic cylinders for quick and precise operation. *Automatic Work Height Control: Equipped with a fast-approach bar sensor for precise and automated height adjustments. *Blade Guidance: Cutting tool (blade) is guided by two wheels made of graded cast iron for superior accuracy and smooth operation. *Hydraulic Vise System: Dual-vise, shuttle-type automatic feed with full-stroke clamping for secure and efficient workpiece handling. *Control System: NC controlled *Floating shuttle vise system for enhanced flexibility and versatility during operation. *Blade Support: Roller bearing system with carbide blade guides ensures stability and reduces wear on the blade. *Hydraulic Blade Tension: Equipped with a hydraulic blade tension arrangement to maintain optimal cutting conditions. *Job Clamping: Hydraulic-operated main vice for reliable job clamping during cutting. *Gearbox: Heavy-duty reduction gearbox for delivering high cutting torque necessary for heavy-duty applications. *Coolant System: Inbuilt coolant tank with a three-way cooling arrangement to ensure effective blade cooling and prolong blade life. *Chip Removal: Power-driven wire brush mechanism for automatic blade cleaning by removing chips. *Hydraulic Power Pack: Includes all necessary control valves, gauges, and oil level indicators for easy maintenance and efficient operation. *Chip Conveyor: Automatic chip conveyor for continuous chip removal, enhancing safety and cleanliness. *Electrical Control Panel: PLC-controlled electrical panel with high-quality switchgear for reliability and ease of control. *Cut Counter: Preset cut counter with automatic shutdown feature once the preset cut count is reached. *Safety Features: Machine automatically shuts off when the door is open for enhanced safety. *Idler wheel motion detector with automatic blade stalling and breakage shutdown to prevent damage and ensure safe operation. *Pulley System: Step pulley with 'V' belt for variable band speeds to accommodate various cutting applications. *Bi-Metal Saw Blade: One-piece bi-metal saw blade for increased cutting efficiency and durability. *Roller Stock Table: 1.5-meter-long roller stock table for easy material handling and support during operation. Standard Models: H320HA: Ø 320 (400W X 320H)mm 4HP Saw motor 2HP hydraulic motor Cutting Speed: 20-90 mtr/min Working Height: 670mm H400HA: Ø 400 (400W X 400H)mm 5HP Saw motor 2HP hydraulic motor Cutting Speed: 20-90 mtr/min Working Height: 670mm H500HA: Ø 500 (500W X 500H)mm 7.5HP Saw motor 2HP hydraulic motor Cutting Speed: 20-90 mtr/min Working Height: 790mm 2) Semi Automatic Horizontal Band Saw Machine: SILENT FEATURES: • Torsion free construction of Heavy-duty Fabricated Structure of Machine. • Main Saw frame guided on Vertical Hardened Ground and Hard chrome plated columns. • Infinitely variable controlled cutting feed. • Rapid Up - Down movement of Cutting Arm by Hydraulic cylinders. • Auto height stop arrangement of cutting Arm after completion of cut. • Cutting Tool (Blade) guided on the two wheel of graded cast Iron. • Tungsten Carbide faces Blade Guides. • Hydraulic Blade Tension Arrangement. • Hydraulic Operated job Clamping Main Vice. • Heavy duty reduction Gearbox for heavy cutting torque. • Inbuilt coolant tank with three-way cooling arrangement. • Chips removing wire brush arrangement for cleaning of blade. • Separate Hydraulic Power pack with all control valves, gauges & Oil level Indicator for easy check & maintenance. • Electrical Control Panel with RLC and high-quality switch gears • VFD speed control. • One piece of bi-metal saw blade. • Models H-280, H-350, H-400, H-40/60, H-40/70